Extraction section
SS-316 reactors, percolators and vacuum concentrators for aqueous and hydro-alcoholic extraction with solvent recovery.
Classical processes. Modern plant. Audited discipline.
Everything happens under one roof at Plot No 785/4, 40 Shed Area, Vapi - 396195, Gujarat, India — from raw botanical to export-packed, documented shipment.
Capacity
Sized for commercial supply, flexible for pilots
Indicative capacity figures — to be confirmed. Dedicated equipment trains prevent cross-contamination between extracts, oils and formulations.
- Extracts & powders
- ≈ 20 MT / month
- spray-dried & milled output
- Classical Tailam
- ≈ 15,000 L / month
- across Sneha Paka vessels
- Formulation blending
- ≈ 10 MT / month
- churnas & custom blends
- Batch sizes
- 25 kg – 2 MT
- pilot to commercial scale
Inside the plant
Four sections, one continuous flow
Drying & milling
Spray dryer, tray dryers, pulverizers and vibro-sifters deliver consistent particle size and moisture control.
QC laboratory
In-house HPLC, UV-Vis and microbiology testing — every batch tested against specification before release.
Packing & dispatch
Food-grade contact packaging, batch coding, palletizing and container-loading support for export shipments.
Process overview
From botanical to booked shipment
- 1
Sourcing & authentication
Botanicals procured from identified farm clusters and verified against pharmacopoeial monographs on arrival.
- 2
Cleaning & preparation
Destoning, washing, drying and size reduction in dedicated pre-processing areas.
- 3
Extraction / Sneha Paka
Aqueous or hydro-alcoholic extraction for powders; classical Kwatha–Kalka–Sneha cooking for Tailam.
- 4
Concentration & drying
Vacuum concentration followed by spray or tray drying to target moisture and density.
- 5
Blending & standardization
Batches blended and standardized to the agreed active content and mesh size.
- 6
QC, packing & dispatch
Full specification testing, then packing with CoA, MSDS and export documents.
Planning a plant audit or a trial batch?
We welcome buyer audits and pilot orders — schedule a visit or request samples.